IoT telematics solutions for off-highway equipment OEMs

Maximize uptime, reduce cost, unlock aftermarket revenue, and build smarter off-highway products.

Full-stack solution

Trusted by industrial leaders

Case study

18% improvement in AMC renewals and 15% growth in service revenue: how India's largest genset OEM unlocked its aftermarket potential

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Key benefits

Uptime ↑

Maximize equipment availability

  • Predictive/preventive maintenance schedules
  • Spare parts availability
  • Alerts before breakdown
  • Remote diagnostics & bug fixes

Higher MTBF, lower MTTR

Cost ↓

Reduce service & warranty burden

  • Pre-visit RCA with correct spares
  • Early fault detection
  • Condition monitoring, overload/idle prevention
  • Fewer on-site visits

Warranty cost ↓ up to 10%

Revenue ↑

Unlock aftermarket potential

  • Low AMC leakage via targeted brackets
  • Spares stocking predictions
  • Usage-based AMC redesign
  • Upselling allied products

New recurring revenue streams

Products ++

Build smarter equipment

  • Field data insights for R&D
  • Remote OTA upgrades (controller/ECU)
  • Reliable performance benchmarks
  • Future product roadmap inputs

Differentiated product portfolio

Equipment categories

Excavators

Excavators

Monitor engine RPM, coolant temperature, hydraulic oil pressure and temperature, fuel consumption, idle versus working hours, and GPS-based location in real time. Identify excessive idle time, hydraulic system stress, and abnormal fuel consumption patterns that indicate operational inefficiency or emerging mechanical issues.

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Core use cases

Practical applications that improve safety, efficiency, and supervisory control.

Hydraulic System Health Monitoring

Real-time monitoring of hydraulic pressure, oil temperature, filter differential, and pump flow rate with anomaly detection.

Hydraulic failures predicted 21 days ahead, Downtime ↓ 40%, Pump life ↑ 30%

Uptime ↑ConstructionOff-HighwayJupiter 511Tor NeptuneHydraulic Health Index

Engine Health Predictive Maintenance

Comprehensive engine monitoring: coolant temp, oil pressure, exhaust temp, fuel pressure, turbo boost with ML-based prediction.

MTBF ↑ 2.5x, Unplanned stops ↓ 60%, First-time fix rate ↑ 38%

Uptime ↑Off-HighwayJupiter 511Tor MercuryEngine Health Analytics

Undercarriage Wear Prediction

Track link wear estimation from operating hours, terrain type, and operating patterns; sprocket/idler health from vibration.

Undercarriage life ↑ 25%, Replacement optimized, Cost ↓ ₹2L/unit

Uptime ↑ConstructionOff-HighwayJupiter 511Tor NeptuneUndercarriage Analytics

Built-in intelligence for real-time control

A complete software layer to manage and monitor your machines' real-world performance.

Tailor-made for OEM

Multi-access hierarchy for OEM org structure, value chain mapping, custom application development, and actionable insights via configurable business rules.

On-ground device management

Tor Apollo: Default/custom config templates, FOTA, change management with audit trails. Best practices for installation, activation, commissioning, and deactivation.

OEM dashboard

White-label portal: Unified, Equipment, Service, and Fleet dashboard modules. Fleet overview, health monitoring, alerts, reports. Cloud SaaS or on-premise.

Service management

Tor 360: Incident types (commissioning, warranty, AMC, maintenance). Granular view of open tickets, remote RCA, field report, spare PR, and customer signoff.

Analytics engine

Predictive maintenance, anomaly detection, and fleet benchmarking. Design validation and R&D insights from field data.

OTA & FOTA

Over-the-air firmware and config updates for peripherals.

Gateway excellence

Only ARAI-certified 4G IoT gateway in India; 100% Made in India; RoHS-compliant. CAN/RS485/Modbus/Ethernet, 2G/WiFi/BT fallback. ISO 9001, IATF certified.

Integration capability

Master information and alerts via CRM/ERP/PLM integrations. REST APIs, webhooks, data export. OpenAPI 3.0 API Gateway.

Data privacy & security

Data ownership, confidentiality. ISO 27001, SOC 2 certified. MQTT security, encryption (AES-256).

Start shipping smarter equipment, faster